May 11, 2025

Aloo Masala Grilled Sandwich – Crispy, Spicy & Perfectly Toasted

If there’s one sandwich that captures the heart of Indian street food lovers, it’s the Aloo Masala Grilled Sandwich. This golden, toasty snack with a spicy potato filling and crispy bread is a true fusion of flavor and texture. Whether you’re cooking for kids or adults, it’s always a hit!

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Learn how to make a crispy and flavorful Aloo Masala Grilled Sandwich with spicy potato filling and Indian spices. Perfect for breakfast, tiffin, or evening snacks!

Why You’ll Love This Recipe

✅ Easy to make with everyday ingredients
✅ Vegetarian and kid-friendly
✅ Perfect for breakfast, snacks, or tiffin
✅ Customizable with cheese, veggies, or chutneys

What is an Aloo Masala Sandwich?

This sandwich is inspired by classic Indian street food. “Aloo” means potato and “masala” refers to a mix of aromatic spices. The filling is made by sautéing mashed boiled potatoes with onions, chilies, turmeric, and garam masala, creating a flavorful stuffing. It’s then layered between slices of bread, slathered with butter or green chutney, and grilled until golden brown and crispy.

Ingredients

For the Aloo Masala Filling:

2 medium boiled potatoes (mashed)
1 tbsp oil or butter
1/2 tsp cumin seeds
1/2 tsp mustard seeds (optional)
1 green chili, finely chopped
1 tsp ginger-garlic paste
1/4 cup boiled green peas
1/2 tsp turmeric powder
1/2 tsp red chili powder
1/2 tsp garam masala or sandwich masala
Salt to taste
A handful of chopped coriander leaves
1 tsp lemon juice (optional)

For the Sandwich:

6 bread slices (white, brown, or multigrain)
Butter or ghee (for grilling)
Green chutney (mint-coriander, optional)
Grated cheese (optional, for cheesy variation)
Slice cut tomatoes
Chopped red onions
chopped green pepper

Step-by-Step Instructions

1. Make the Aloo Masala Filling

Heat oil in a pan. Add cumin seeds and mustard seeds.
Add green chili and ginger-garlic paste. Sauté until fragrant.
Add chopped onions and cook until soft and lightly golden.
Mix in turmeric, red chili powder, and salt.
Add mashed potatoes and mix everything well.
Sprinkle garam masala, lemon juice (if using), and chopped coriander.
Let the mixture cool slightly before assembling the sandwiches.

2. Assemble the Sandwich

Spread butter on one side of each bread slice.
On the unbuttered side, optionally spread green chutney.
Add a generous layer of the aloo masala mixture.
Top with chopped onions and chaat masala and grated cheese if using.
Cover with another slice of bread spread with butter and green chutney.
Top with slice cut tomatoes, chopped green pepper and chaat masala. Cover with another slice of bread buttered side facing out.

3. Grill the Sandwich

Place in a sandwich toaster, grill pan, or tawa.
Grill until both sides are crisp and golden brown.
Slice and serve hot with ketchup, chutney, or even curd dip.

Serving Suggestions

Pair with masala chai for the ultimate Indian snack experience.
Add a side of mint chutney or tomato ketchup.
Serve with a simple cabbage slaw or salad for a complete meal.

Tips & Variations

Use leftover boiled potatoes to speed up prep.
Add veggies like grated carrot, corn for extra texture.
Want it spicier? Add a pinch of black pepper or chili flakes.
No grill? Toast it on a tawa or skillet, pressing down with a spatula.

This Aloo Masala Grilled Sandwich is more than just a recipe — it’s a nostalgic bite of Indian street food comfort. Whether you enjoy it on a rainy day with chai or pack it for a road trip, it’s a sandwich that brings warmth, flavor, and satisfaction with every bite. Try it once, and you’ll come back to it again and again!